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Electronic Board Repair

What Is BGA Rework?

The process of removing and re-soldering BGA (Ball Grid Array) components, required equipment and critical caveats.

5 min readUpdated: 2026-07-04

A BGA (Ball Grid Array) is a package whose connections are solder balls under the component. Since the joints are not visible, rework requires a controlled thermal profile and specialized equipment.

Core process

  1. 1
    Preheat

    The board is preheated from below to prevent thermal shock and warpage.

  2. 2
    Removal

    A profile is applied with a hot-air station; the component is lifted with vacuum.

  3. 3
    Reball / cleaning

    Pads are cleaned; the component is reballed.

  4. 4
    Placement and verification

    After precise alignment it is soldered; joints are verified by X-Ray.

CriticalA wrong thermal profile or a moisture-laden component causes permanent damage via the 'popcorn' effect. Moisture-sensitive parts must be baked first.

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